Business Process Change Plan At Maple Leaf Food Inc Busuyi Afe


 

BUSINESS PROCESS CHANGE PLAN

                                       Designing, Improving and Implementing Processes

                                                  Maple Leaf Food Inc, Canada

Busuyi Afe

Octomber 9, 2012


 

 

 

 

 

 

 

 

 

 

Table of Content

1.1 Abstract……………………………………………………………………………………3

1.2 Mission statement…………………………………………………………………………..4

1.3 Introduction…………………………………………………………………………………4

2.1 The impact of a single Business Process …………………………………………………...5

3.1 The Utilization of Capability Maturity Model (CMM)……………………………………..6

4.1 Company Strategy and Economic Performance Using Porters Three-Phase Process………7

4.2 Business Flow Chart Shown Below…………………………………………………………8

5.1 Production Process………………………………………………………………………….9

5.2 Requirement Analysis……………………………………………………………………….11

6.1 The Adaptability Process Diagram…………………………………………………………..11

6.2 The Benefits of Business Process Management ………………………………………….....12

6.3 Recommendation to Business Process………………………………………………………13

7.1 The Impact of Production Process…………………………………………………………..15

7.2 The Functional Role of Process Analyst at Maple Leaf Food Inc…………………………..15

7.3 The Management of Production Process……………………………………………………15

7.4 Evaluation and Measurement of Task Completed…………………………………………16

8.1 The difference between Measuring Human Performance and Task Completion………….16

9.1 The Impact of Six Sigma…………………………………………………………………...17

9.2. Fishbone Diagram that illustrates low or bad production at Maple Leaf Food Inc………..18

10.1   The Value of Fishbone Diagram at Maple Leaf Food Inc……………………………….19 11.1 Three Key Performance Indicator(KPI)……………………………………………………20

12 The similarities among Six Sigma,Balanced Scorecard and ISO 9000 /9001………………..22

12.2 Differences among Six Sigma,Balanced Scorecard and ISO 9000/9001…………………..24

12.3   ISO 9000/9001…………………………………………………………………………….26

13.1   Balanced Scorecard Impact on Change Process………………………………………….26

14.0   Flowchart Illustrating the entire Change Management Plan at Maple Leaf Food Inc……27

15.0  Conclusion …………………………… ……………………………………………… ….28

References………………………………………………………………………………..............29

 

 

 

 

Abstract

             Maple Leaf Foods Inc has been a leader in food industry in the world. Research on Maple Leaf Foods Inc has helped to investigate  the business process of  the company using annual report for year 2011.Maple Leaf is Canada’s largest fresh company in terms of retail branded sales and only behind P&G,Kraft,Pepsi/Frito Lay and Saputo when international companies are included”(Mapleleaf Annual Report,2011).Maple Leaf is known to provide fresh and quality food produce ranging from Branded Bread,Fresh Pasta,Bacon,Bagels,Sliced Meat and Sausages.

         This paper further elaborates the impact of business process change using different business methodology that includes Balanced Scoredcard,Six Sigma,CMMi and SAP.The paper also investigate human and economic performance indicator(KPI).The issue of change management, SWOT(Strength,Weakness,Opportunity and Threat) using unified modeling language(UML) will be discussed and the benefit to the business process of Maple Leaf Food Inc

1.2 Mission statement

            Maple Leaf Food Inc has strived very hard to serve consumers with high quality food products at an affordable price. The company has maintained a good reputation and that made them a leader in food industry in the world. The company has over 19,500 employees in all his global operation.

           Maple Leaf Food Inc is a major food producer and a leader in food production in Canada and other parts of the world. Some of the company products include Meat, Meals and bakery. The company headquarters is in Toronto, Canada and other operational plant in United States, Europe and Asia.

 

1.3 Introduction

          Maple Leaf Foods Incorporation started operation over 100 years. The company started operation in Toronto .In 1991 Maple Leaf Mills and Canada Packers merged together to expand their operation in North America and that actually increases production and maximizes profits. Maple Leaf Food Inc Acquires 90 percent of Canada Bread Company Limited which was founded in 1911.Canada Bread Company is a Subsidiary of Maple Leaf Foods Inc; it represents the bakery division of Maple Leaf Food Inc.

        Maple Leaf Food Inc business operations are categorized into three major groups - meat products group, Bakery products group and Agribusiness products. There has been an increase in profit margin in meat Product Group in year 2011.

 

2.1 The impact of a single Business Process

         The importance of supporting process improvement at Maple Leaf Foods Inc also to find a way to improve relationship with strategic customers, Suppliers, employees and stakeholders. The business process that will be proposed for future plan of Maple Leaf Food Inc will mainly focus on how to increase customer satisfaction and company productivity.

           Maple Leaf Food has used both six sigma and SAP to improve business process. The only change I will suggest for future business process at Maple Leaf Food Inc will be the consolidation of various ERP systems by using SAP (System Application Products). It is German software that is used for ERP (Enterprise Resource Planning) projects.”The Canadian packaged foods giant is working on a five year business plan to turn itself around. Jeff Hutchinson explains how moving from 30 ERP systems to one instance of SAP will contribute to the transformation. (Schick, 2011.p1).It is a great fact that the organization understands the importance of SAP to business process.

         The implementation of SAP will increase productivity, quality of products and maximize profits. Maple Food Inc used SAP technologies to streamline their process from one department to another. It will be a great transformation to actually implement SAP that will improve communication across the board and that will be a great performance dashboard for the management.

3.1 The Utilization of Capability Maturity Model (CMM)

        The process areas that support CMMi levels 1 to level 5 from initial stage, repeatable stage, defined stage, managed stage and optimizing stage.”The best known of all maturity models is the software engineering institutes capability maturity model integrated (CMMI)” (Hamons, 2011.p127). The CMMI methodology has helped organization to develop customized system that will help improve existing system to deliver great efficiency and productivity. The CMMI methodology has helped organization to develop customized system to deliver great efficiency and productivity.

        The stage one is the initial level of CMMI at this current business process at Maple Leaf Food Inc is analyzed because the current business process is facing a lot of problem ranging from poor performance, poor delivery, waste of revenues and inefficient business communication among departments at the company.

         The second level of CMMI is the repeatable stage which is the gathering of information. At start of project management stage, business process is defined and requirement is defined to support the business design.

         The third level of CMMI is the effort of the organizations to understand the business process being implemented and they also pay close attention to information gathered by business analyst and requirement analyst. The company will also focus their efforts on how to integrate all the SAP modules to meet business process requirement.

        The fourth level of CMMI is the managerial stage, this is the stage management executives’ monitors and control the SAP application implemented and the management is able to take full control of the SAP systems.

         The fifth level of CMMI is the optimizing stage at which the organization focuses on the improvement of the new SAP application been implemented and the management will be expecting a great profit return on investment.

           The implementation of CMMI has heledp Maple Leaf Food Inc to improve business process at all level of organization ”The capability maturity(CMM) summarizes the best practices for software development and represents the mainstream in software engineering”(Zhiying,2003.p16).Maple Leaf Food Inc has made it possible to execute 15 SAP implementation.

4.1 Company Strategy and Economic Performance Using Porters Three-Phase Process

             Business strategy is the process of how to plan and manage business to achieve a great result that will generate profit.”A business strategy defines how a company will compete, what its goal will be, and what policies it will support to achieve those goals”(Harmon,2011.p31).For a company to survive, there must be efficient plan that drives the company to success.

 

 

 

 

 

 

 

 

 

 

 

     

4.2 Business Flow Chart Shown Below

 

 

 

FUTURE PLAN OF MAPLE LEAF FOOD INC
·         The company strategy is important to add more values to the company and to generate more revenues.
·         Find a way to reduce expenditure and maximize profit at level of company operation.
·         The best alternatives is to implement application that is efficient to save money and increase productivity.

CURRENT STAGE OF MAPLE LEAF FOOD INC
·         Implementation of Business process methodology such as six sigma and other ERP tools such as SAP.
·         Identification of business process problem due to inefficiency of the existing process.

              ENVIRONMENTAL FACTORS
·         Ability to offer unique product to the market and fear of new competitor.
·         Competitors can be a threat to their innovation, new products and patent registration of products.
·         Sanction from government due to outbreak of food contamination and that affect the company reputation.
·         Good product, good price and customer trust has been the company strength, while lost of profit has been weakness.  
 


 

 

 

 

 

 

 

 

 

 

 

 


5A: Production Process

 
Inventory
Increase stock in
Warehouse
 
 Initiates process                                                                        End of Process
                  Sale Order
                                                                                             
 

Requisition and Increase Products Stock

 
Procurement
                                                      Production Swim lane
 
 
 

Production
Production process

 
                                                    
 
Inspection & Certification
 
Maintain high quality product
 

                                                                       
 
Warehouse
Transfer of goods

                                                                                     
 
 
IT Support
 
              SAP SYSTEM               Application that support the ERP system    
   


Record and Maintain financial Transaction

Finance Corporate                                 
                                                                   
 
 
 
 
 
 
 
 
 
 
 
 
 



 

 

 

 

 

 

 

 

 

Section 5B

 

 

 

Production Process

 
Inventory
Increase stock in
Warehouse
 
           Initiates process                                                                        End of Process
                       Sale Order
                                                                                                    
Requisition and Increase Products Stock
 
 
 

Procurement
                                                      Production Swim lane
 
 
Production
Production Order
Materials required for Production
Production process

                                                                                                                               
                                                    
 
Inspection & Certification
Quality Control

 

Rejected Goods & Disposal
                                                                       
                                                                                                                     Fail              
 
                                                    Pass                                          
 
Warehouse
Transfer of goods

                                                                                     
 
 
IT Support
 
Process Analyst
              SAP SYSTEM      Application that support the ERP system      SME Subject Matter Expert  
         


 

Finance Corporate                                 
                                                                   
 
 
 
 
 
 
 
 
 
 
 
 
 

Record and Maintain financial Transaction

Data Integration
 


 

 

 

 

 

 


5.2 Requirement Analysis at Maple Leaf Food Inc

          The automation of existing and future business processes has greatly helped Maple Leaf Food Inc to maximize ROI(Return on Investment),Quality and Service provided to customers.

Business Process Management includes the following activities such as Data Mapping, Modeling, Automating, Monitoring, Investigating and improving the business process that will help Maple Leaf Food Inc maximize profits at a shorter time. The business process diagram helps an organization to visualize the business process from the inventory level, production, quality control to finance all these process flows actually help the management to see the prototype of the business process before actual “Go-Live”. At this point, the paper focuses on how to improve production process that will enhance quality of product and services and that will lead to increase in profit. A business process is simply how an organization does its work-the set of activities it pursues to accomplish a particular customer, either internal or external(Davenport,2005).The current stage of production process at Maple Leaf Food Inc in the process diagram is actually initiated by sale order and that leads to production, inspection and certification and there is an automation system that controls all the business process at all level or that make cross-functional possible at level of the organization.

6.1 The Adaptability Process Diagram

         The adaptability to the business process step is another form of business process that enhances the performance of the current process. The adaptation is the process by which organization will be able to handle risk facing the current process and future process. The current business flow in the diagram above describes the business process modeling, process flow diagram and business activities. The business requirement is really important because it helps Maple Leaf Food Inc to really determine the part of business process that needs improvement.

6.2 The Benefits of Business Process Management

           The Implementation of Business Process Management (BPM) has greatly benefitted Maple Leaf Food Inc in major ways that include the following:

           Increase Accountability: It helps the organization to monitor all their daily expenditures therefore reducing fraud, financial mistakes or duplication of information. SAP System made it possible that all departments can easily share information across the platform.

         Reduction in Company Waste: The optimization of Business Process using automation tools such as SAP has greatly helped Maple Leaf Food Inc to streamline their business process in a centralized database that will be easy for business users and executives to quickly track cost of production, number of stocks in the inventory and maintaining quality control of goods and service.

          Finally the automation of business process at Maple Leaf has really improved reliability and efficiency of the production process by producing quality products of Meats, Poultry and Bakery to Customers. Every finished product at Maple Leaf Food Inc undergoes inspection and certification before actual sale to customer in order to maintain customer satisfaction.

 

 

 

6.3 Recommendation to Business Process

          There must be good implementation of business process by using the human resource management in an effective manner that will empower employees to gain new skills that will support new technologies at Maple Leaf Food Inc. There is evidence that new application has greatly helped the company to be a leader in food industry and also improved customer relationship.

       There must be a way to strengthen supply chain management at Maple Leaf  Food Inc and that was the reason I recommend way to improve production process in the diagram figure 5A and 5B and that will help to increase number of goods produced at Maple Leaf Food Inc and that will definitely increase company revenues.

    

 

 

 

 

 

 

 

 

7.1 The Impact of Production Process

             Production is one of the major departments at Maple Leaf Food Inc and necessary steps must be taken to improve productivity and performance. There is a great need to increase production of bakery products such as bread because there is high demand and high consumption of bread by customers. There are many ways to achieve these goals by improving the quality of products so that the products taste better and that will make it a better product among competitors.  Reduction of production time is also necessary; management must find a way to work at a faster and efficient way to meet customer demand and this can be achieved by better training and better equipment.

7.2 The Functional Role of Process Analyst at Maple Leaf Food Inc.

              The major responsibility of Process Analyst at Maple Leaf Food Inc is to ensure that effective business process is implemented that will benefit the company and the customers. There are various segments of production department that need improvement. It sounds easy and logical to take available improvement methods, adapt the process to changing global requirement and build a permanent and sustainable capability to improve continuously how are improve. (Burton,2011.p51).Improvement of business process is important, that is the Process Analyst gathers requirement and perform business process that will streamline existing process.

7.3 The Management of Production Process

             The management of production process consists the following cost of inventory, cost of labour, raw materials and delivery cost. An effective production process must be maintained that will allow access to raw materials and that will facilitate effective production process.

The cost of labour and other cost of production must be put into consideration in order to minimize cost and maximize profit.

7.4 Evaluation and Measurement of Task Completed

          The management must cultivate the attitudes of evaluating job performance and that will help the organization to set a bench mark for quality and efficiency. The importance of evaluation and measurement of task completed will enable management to understand the benefit of the new application implemented. The evaluation of task completed must be a continuous process and that will give room for improvement.

8.1 The difference between Measuring Human Performance and Task Completion

         Human performance is the performance strategy that enables a person to complete task activities in human capital management, hiring, induction, performance evaluation, and increasingly compensation (Milanowski, 2011.p19). Human performance is an integral part of human capital management which measures rate of job completed, duration of job completion and employee appraisal.

          Task completion is basically a work got done at a specific period of time. Task completion can easily be achieved by good planning, availability of resources and human performance. Task cannot be completed without human performance.

        The major difference between human performance and task completion is that human performance is compensated by salary or job promotion while task completion is the end point of a project or project closure.

Human performance is characterized by a single contribution of a person while task completion is always a group work or project team. Human performance cannot be quantified but task completion can be measured. Human performance is based on the quality of work a person performed.

9.1 The Impact of Six Sigma

             Six Sigma is a method that focuses on DMAIC process-Defines, Measure, Analyze, Improve and Control. The importance of Six Sigma process is to create improvement and efficiency on business process. The Six Sigma team- Six Sigma project is usually chosen by steering committee that oversees all Six Sigma efforts or by the process sponsor or team sponsor (Harmon, 2011.p324). Six Sigma team have the purpose to implement business process successfully. Some of the functions of Six Sigma are to measure performance of the existing production process at Maple Leaf Food Inc, analyzing the existing process and Control and maintain the system

 

 

 

 

 

 

 

 

9.2.  Fishbone Diagram that illustrates low or bad production at Maple Leaf Food Inc.

 

Poor Quality Control

Bad Source of Raw Materials

Uncleaniness

Bad Raw Materials
 


 

 


Shortage of Raw Material

Poor Water Source

Low or Bad Production
                                                                                                                                                             


Laziness

Lack of Experience
          


Lack of Coordination

Problem of new Technology

Longer Production Time

Inadequate Employee Training
                                                                                           


                                                                                                        

 

 

 

 

Cause                                                                                                                                Effect

 

 

 

 

 

 

 

10.1   The Value of Fishbone Diagram at Maple Leaf Food Inc

 

         Fishbone Diagram is used in problem analysis; the problem identified at Maple Leaf is the low or bad production most especially at bakery section of the company. Fishbone Diagram is the cause effect that affects the production process that includes poor quality control, bad source raw materials, inadequate employee training and longer production time.

The importance of Fishbone Diagram helps an organization to identify problems facing their company and that actually helps the organization to really utilize their resources in an effective way that will increase company revenue and reduce company waste.

             Maple Leaf Food Inc needs to improve the quality control to ensure good quality of finished products that will benefit company image and customers taste. Training of employees is important to strengthen human skill and also give employees the opportunity to learn new technology that will help the company to increase their production and also help employees to work effectively.

          Bad source of raw materials is another major factor that affects the production process, contamination of wheat and other ingredients can affect the taste of finished products. Longer production time is another factor that affects production process due to lack of coordination by the supervisor not meeting daily deadlines of production schedules and some employees are lazy or not showing interest in working hard. 

 

 

 

  11.1 Three Key Performance Indicator (KPI)

             The importance of   Key Performance Indicator (KPI) has greatly helped Maple Leaf Food Inc  in the following areas:

 1. Improve the production department by increasing product output.

 2. Key Performance Indicator has helped in decision making on how to invest and reduce annual expenditure.

3. Key Performance Indicator has helped Maple Leaf Food Inc on how to keep track of customer’s database and best utilization of Data Mining.

Often,KPI are  viewed within the framework of balanced scorecard  which is an evaluation method that includes both financial and non financial information.(Lamont,2012).Key Performance Indicator has been implemented at the production level by improving the quality control department to check for good quality and increase productivity. The source of raw materials to Maple Leaf Food Inc has been greatly improve using KPI,company can easily source for materials in an easy and fast way.

            The production time has been reduced to a minimal level. The Key Performance Indicators focus on non-financial and financial measures and that create balanced scorecard. Organization always made decision in planning,analyzing and implementation. Key  Performance Indicator as been a great tool on how company plan to invest resources and reduce annual expenditures.Maple Leaf Food Inc always monitor economic performance by reviewing quarter financial statement and that serve as a benchmark of economic performance.

            Key Performance Indicator has a great impact on customer relationship management at Maple Leaf Food Inc. KPI has been use to maintain customers database and set priority priviledge customers in their database.All the business transaction data are store in SAP servers using SAP Business Warehouse and SAP Sales and Distribution has greatly utilized easy access to customers information.The level of information sharing at management level has greatly improve.

 

 

 

 

 

 

 

12 The similarities among Six Sigma,Balanced Scorecard and ISO 9000 /9001

Six Sigma
Balanced Scorecard
 
ISO 9000/9001
It reduces wastes and
Defects.
 
 
 
 
It reduces waste and defects at all levels of organization
 
 
It reduces wastes and increase productivity.
 
It save money because of business process  been streamlined.
 
 
 
 
Organization save a lot of money  on the four factors such as finance,customers,learning and internal business.
 
 
Company save a lot of money by producing high quality products.
 
It is widely recognized and acceptable
 
 
 
 
 
It is widely recognized and implemented by most organization in the world.
 
It is widely acceptable and a product of international standard organization(ISO).
 
 
It  can be easily integrated to any new application to boost company productivity
 
 
 
 
 
 
It can be integrated to other new application to make organization work effectively.
 
It can be integrated to other application to ensure quality of goods and services.
It is easy to learn and Implement.
 
 
 
 
 
 
Easy Implementation and employees can easily adapt to change.
 
 
 
It is easy to read the quality control  regulations that guides employees and suppliers.

 

12.2 Differences among Six Sigma,Balanced Scorecard and ISO 9000/9001

 

Six Sigma
 
 
 
 
Balanced Scorecard
ISO 9000/9001
It focuses on the integral part of business process.
 
 
 
 
 
 
It focuses on all aspect of organization that includes Financial,customers,internal business and learning.
It focuses on the improvement of quality management system to produce effective result.
 
It is not a member of International stardard organization.It is widely acceptable by few companies
 
 
 
 
 
It is not a member of International standard organization not really focus on quality management but about business process.
ISO 9000/9001 is a product of International standard organization(ISO).Widely acceptable for quality control standard.
Highly skilled professional always implement Six Sigma.
 
 
 
 
 
 
Every Employees in an organization are involve in the implementation of Balanced scorecard.
Only employees that are involve in the quality  management system are trained in the set of regulation of quality management.
 

 

 

 

 

 

12.3   ISO 9000/9001

            Quality of product and service is very important to the image of Maple Leaf Food inc.Quality products attracts more customers and increase company revenues. ISO 9000/9001 was created by International Standard Organization(ISO).The ISO 9000/9001 is greatly recognized around the world for better quality of products. The main purpose of ISO 9000/9001 is to integrate it as a quality management system within a company to increase efficiency and reduce cost of production.

            The best known example is the ISO 9000 series of quality standards developed by the International organization for standardization in 1987.These standards define quality management system practices for supplies of goods and services.(Calisir et al.2001.p429).The quality management system has helped managers to chose the right suppliers of raw materials.

 

13.1   Balanced Scorecard Impact on Change Process

        Balanced Scorecard is a great tool  I will recommend to the business change process at Maple Leaf Food Inc because of the great benefit to the organization. Balanced scorecard has great vision and economic performance that has four functions that includes financial, Customers, Internal Business and Learning and growth. Balanced scorecard has a great advantage against all the business process methodologies the reason is based its power of integration across all organization departments.

          Financial Measures has been a great factor been implemented at Maple leaf Food Inc,it has been used to evaluate annual financial statement and that has given the organization the opportunity to really measures the profitability of the company. Furthermore financial measures help organization to monitor and set company stock price that will benefit shareholders.

        Customer Measures should be a priority at Maple Leaf  Food Inc. Company must find a way to maintain good customers relationship to retain customers. Maple Leaf Food Inc must always offer competitive price that is affordable to customers. Company must find a way to increase the volume of product sale.

          Internal Business Process actually focus on day to day business transaction. It measures the rate of production cost per unit cost.Time and Materials Management is a great concern at Maple Leaf Food Inc. They must find a way to get raw materials at a cheaper rate and also to utilized time management effectively.

      Innovation and Learning that allow company to remain competive by training employees with new skills and technology.Maple leaf Food Inc  must continuosly engaged in training of employees in order to be self independent.

 

 

 

 

 

 

 

 

 

 

 

14.0  Flowchart Illustrating the entire Change Management Plan at Maple Leaf Food Inc.

Change Management Process

Implement Change
3.1

Measure Change Results
4.0

Coordinate and Implement Business change  3.0
3
 
 

Review Change Process
2.0

Define Scope of Business Process
1.1

Perform Post Implementation Strategy 4.1

Identify a Change process
1.0

Perform Production Process
2.1

Capability Maturity Model CMM
1.2

Generate Change Metric Using 3 KPI 4.2

Review Implementation Plan
3.2

Verify Change to business process
2.2

Evaluate Problem Facing the process
2.3

Verify Change Success
3.3

Audit Process of Six Sigma,Balanced Scoredcard and ISO9000 4.3

Submit Change Request for Approval
1.3

Determine Cause and Effect of the ¨Problem
3.4

Recommendation and Submission of Report
4.4
 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Conclusion

            Maple leaf Foods Inc has continued to be leader in food industry in the world.I wholeheartedly believed that the research conducted on the change management process has greatly boost the financial stability of this organization.

       The main purpose of implementing change management process at Maple Leaf Food Inc is to focus on how to increase customer satisfaction and company productivity.In the past Maple leaf Food Inc has used both Six Sigma and System Application Program(SAP) to improve business. Maple Leaf Food Inc utilized Capability Maturity Model(CMM) from level 1 to level 5 from initial stage, repeatable stage,managed stage and optimizing stage.The CMM technique has helped the company to develop customized system to deliver great efficiency and productivity.

          It is really significance the use of company strategy and economic performance using Porters Three-Phase process,it is mainly focus on current stage,environmental factors and future plan of Maple Leaf Food Inc.The business strategy is the process of how to design and monitor business to be more profitable and productive.

           The requirement analysis and process diagram has greatly help the company to maximize profits at a shorter time.Business process change plan has a great impact on the production department at Maple Leaf Food Inc because it has improve productivity and performance.

It is necessary to consider the difference between human performance and task completion because of their role in business process.Human performance measures rate of job completed and employee appraisal while task completion is a work got done at a specific period of time.

           The impact of Six Sigma, balanced Scorecard and ISO 9001 has greatly helped Maple Leaf Food Inc to reduce waste and increase productivity. The three key performance indicator has been a benchmark for measuring economic performance at Maple Leaf Food Inc.

 

 

 

 

 

 

 

 

 

 

 

 

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